Condition-based and predictive maintenance
Fit vibration, temperature and current sensors to critical motors, pumps, fans and compressors. Track trends and alert when condition deteriorates, so repairs are planned instead of waiting for a breakdown.
Common problems
- A sudden failure stops the whole line.
- Fixed-interval maintenance: replace too early and waste, too late and break down.
- “Listening to the machine” lives in the heads of a few experienced technicians.
- Fault and repair history is on paper and hard to search.
How Uptrol does it
- 01
Pick critical assets
Start with machines whose failure stops a line or costs most to repair.
- 02
Fit sensors, record a baseline
Vibration, temperature, current sensors; record each machine’s normal condition.
- 03
Thresholds and trends
Begin with alarm thresholds and trend tracking; add anomaly models once there is enough data.
- 04
Link to maintenance work
Alerts become work orders; repair history is kept per asset.
What you get
Vibration monitoring
Catch imbalance, misalignment and bearing wear at an early stage.
Bearing and motor temperature
Alert when temperature rises abnormally for the load.
Current and load
See overload, jamming or abnormal operation.
Long-term trend charts
Compare with the baseline and see condition worsening over weeks and months.
Graded alerts
Watch, inspect, stop; sent to the responsible person.
Asset history
Faults, repairs and replacements per machine, linked to Uptrol Thiết bị.
A good fit when
- You have motors, pumps, fans or compressors whose failure is costly.
- The maintenance team wants to move from breakdown repairs to planned work.
- You want to start with a few assets before scaling out.
What do you need to monitor or automate?
Tell us about your plant, station or server room. We will reply with a concrete approach and next step.